{"id":745,"date":"2022-02-21T13:34:00","date_gmt":"2022-02-21T12:34:00","guid":{"rendered":"http:\/\/sls4all.com\/?p=745"},"modified":"2023-04-08T10:53:48","modified_gmt":"2023-04-08T08:53:48","slug":"selective-laser-sintering-why-not-to-make-it-affordable","status":"publish","type":"post","link":"https:\/\/sls4all.com\/cs\/selective-laser-sintering-why-not-to-make-it-affordable\/","title":{"rendered":"Selective Laser Sintering: Why Not To Make It Affordable?"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"745\" class=\"elementor elementor-745\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-f4ac95c elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"f4ac95c\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-8f3d743\" data-id=\"8f3d743\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7bc40c0 elementor-widget elementor-widget-text-editor\" data-id=\"7bc40c0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"text-align: justify;\">It has been fairly over a year since I started to work on my DIY Selective Laser Sintering (SLS) 3D printer project. I didn\u2019t think it will be an easy one, but it is much more complicated than I expected. On the other hand, this complexity is also the main reason why I decided to share it.<\/p><p style=\"text-align: justify;\">I like the basic goal of selective laser sintering which is the production of the functional parts. As compared to the FDM, these have outstanding mechanical, chemical and heat resistant properties which nominate them for prototyping purposes or small series production.<\/p><p style=\"text-align: justify;\">Printing principle is \u201cquite simple\u201d and straightforward. Focused laser beam sinters print material (e.g. PA12 nylon in a form of very fine powder &#8211; particular size between 20 and 60nm) together layer by layer using the precise moves of cartesian or mirror system. After a few hours of repeating this process \u201cvoila\u201d &#8211; nice, smooth, and precise part is born. Actually, at the beginning of my project it was nearly all I knew about SLS. Believe or not, it was really not enough \ud83d\ude0a If you feel the same, watch <a href=\"https:\/\/www.youtube.com\/watch?v=848x-5rKhNk&amp;list=PLAAjnRKX8nYLwI2uLGJo3Nf27GEA6Lggi&amp;index=58\" target=\"_blank\" rel=\"noopener\">this nice and descriptive video<\/a> which explains the SLS printing basics.<\/p><h4 style=\"text-align: justify;\"><strong>Previous DIY SLS Printer projects<\/strong><\/h4><p style=\"text-align: justify;\">It is possible to find tons of DIY FDM (Fused Deposition Modeling) printer builds which are somehow documented. But in SLS world is reality quite different. Despite a few DIY projects popped up on internet during last say 10 years, these are often just poorly documented. Maybe that is why it became even more interesting theme to me.<\/p><p style=\"text-align: justify;\">I hope I can change that status through this blog and related activities. I want to touch here on all the problems I have faced and, hopefully, show their solution. With a piece of luck, it could help to other enthusiasts who will be interested in building own SLS printer.<\/p><p style=\"text-align: left;\">If you want to see the approaches and outcomes of my \u201cpredecessors\u201d I shortlist them:<\/p><ul style=\"text-align: justify;\"><li style=\"text-align: left;\">Andreas Bastian (OpenSLS): <a href=\"https:\/\/reprap.org\/wiki\/OpenSLS\">https:\/\/reprap.org\/wiki\/OpenSLS<\/a><\/li><li style=\"text-align: left;\">Brandon Fosdick (Ester SLS Printer): <a href=\"https:\/\/hackaday.io\/project\/3092-sls-3d-printer\">https:\/\/hackaday.io\/project\/3092-sls-3d-printer<\/a>, <a href=\"https:\/\/3dprint.com\/17570\/affordable-sls-3d-printer\/\">https:\/\/3dprint.com\/17570\/affordable-sls-3d-printer\/<\/a><\/li><li style=\"text-align: left;\">Vulcaman (JRLS 1000): <a href=\"https:\/\/www.instructables.com\/DIY-SLS-3D-Printer\/\">https:\/\/www.instructables.com\/DIY-SLS-3D-Printer\/<\/a>, <a href=\"https:\/\/www.instructables.com\/JRLS-1000-DIY-SLS-3D-PRINTER\/\">https:\/\/www.instructables.com\/JRLS-1000-DIY-SLS-3D-PRINTER\/<\/a><\/li><li style=\"text-align: left;\">Yvo de Haas (Oasis 3DP): <a href=\"https:\/\/ytec3d.com\/oasis-3dp\">https:\/\/ytec3d.com\/oasis-3dp<\/a><\/li><li style=\"text-align: left;\">Luke Cunningham (OpenFuse): <a href=\"https:\/\/www.youtube.com\/watch?v=FHop0IwzWrM\">https:\/\/www.youtube.com\/watch?v=FHop0IwzWrM<\/a>, <a href=\"https:\/\/www.youtube.com\/redirect?event=video_description&amp;redir_token=QUFFLUhqbTgtYy14UXZaTG0wYjZqQTZzT2NwSzc0ZHBXQXxBQ3Jtc0ttVWJFNU16VDROblMzay0xNkZRazR5TmZlaE12SDBnQ3JuZkRHQjZPa0ltTk1ucW8tai1jd1lYYVBmQklFQ1VuSm92SWE3eWdmVGh3NEFMN1RfWVJFbmsyeFpGSGp0U19vczJzMVlWdHhQYmhHV3RsQQ&amp;q=https%3A%2F%2Fwww.projectopenfuse.com\">https:\/\/www.projectopenfuse.com<\/a><\/li><li style=\"text-align: left;\">Nick Osborn: <a href=\"https:\/\/www.youtube.com\/watch?v=OkuVwBqNr4k\">https:\/\/www.youtube.com\/watch?v=OkuVwBqNr4k<\/a><\/li><\/ul><p style=\"text-align: justify;\">I do not say these are the only ones. You will definitely find more. It is just my selection of impressive and inspirative ones.<\/p><h4><strong>Project goal &amp; Printer features<\/strong><\/h4><p style=\"text-align: justify;\">I defined my target like it\u2019s common in DIY projects. It means to design, build and test the prototype of the 3D printer utilizing the selective laser sintering technology. Of course, I also wanted to make it in the cheapest way but after some time I had to change the word \u201ccheapest\u201d to \u201caffordable\u201d. Sad but necessary. The reason why is, I would say, always the same. The devil lies in the details which came up from my visions and expectations &#8211; here are planed features of my dreamed printer:<\/p><ul style=\"text-align: justify;\"><li>decent print speed \u2013 quicker than common FDM printers<\/li><li>reasonable print volume \u2013 allowing to print variety of functional parts<\/li><li>good quality of prints \u2013 reaching the <a href=\"https:\/\/all3dp.com\/1\/best-sls-3d-printer-desktop-industrial\/\" target=\"_blank\" rel=\"noopener\">well-established desktop or industrial SLS printers<\/a><\/li><li>responsive and reliable electronics \u2013 based on the 32bit chipsets<\/li><li>safe to operate \u2013 considering relatively powerful laser will be on board<\/li><li>easy to build and use<\/li><\/ul><p style=\"text-align: justify;\">If the \u201cdevil\u201d is still not visible for you, I will unhide every piece of him for you in this build blog. I will focus my posts on the key design parameters, electronics, heating, firmware, optics, etc. and of course on the build process itself. In other words, I will show you how I got from nothing to here<\/p><p class=\"MsoNormal\" style=\"text-align: justify;\" align=\"center\"><!--[endif]--><\/p><p style=\"text-align: justify;\"><a href=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202.jpg\"><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-4947\" src=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202.jpg\" alt=\"\" width=\"450\" height=\"253\" srcset=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202.jpg 1920w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-300x169.jpg 300w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-1024x576.jpg 1024w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-150x84.jpg 150w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-768x432.jpg 768w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-1536x864.jpg 1536w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-1320x743.jpg 1320w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-600x338.jpg 600w\" sizes=\"(max-width: 450px) 100vw, 450px\" \/><\/a><\/p><p class=\"MsoNormal\" style=\"text-align: justify;\"><span lang=\"EN-US\">or here \ud83d\ude09<\/span><\/p><p style=\"text-align: justify;\"><a href=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status.jpg\"><img decoding=\"async\" class=\"aligncenter wp-image-4948\" src=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status.jpg\" alt=\"\" width=\"451\" height=\"219\" srcset=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status.jpg 1920w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-300x146.jpg 300w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-1024x498.jpg 1024w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-150x73.jpg 150w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-768x373.jpg 768w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-1536x746.jpg 1536w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-1320x641.jpg 1320w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-600x292.jpg 600w\" sizes=\"(max-width: 451px) 100vw, 451px\" \/><\/a><\/p><p class=\"MsoNormal\" style=\"text-align: justify;\" align=\"center\"><!--[endif]--><\/p><h4><strong>Current status of the project<\/strong><\/h4><p style=\"text-align: justify;\">Yes, it\u2019s a question if I will ever get to final 3D printing but I think I am very close. Say, in last 15% of the project which means that I have already:<\/p><ul style=\"text-align: justify;\"><li>designed all parts in Fusion 360<\/li><li>build and put together all mechanical elements<\/li><li>completed electronics arrangement<\/li><li>found functional optical setup<\/li><li>made initial modification of the <a href=\"https:\/\/www.klipper3d.org\/\" target=\"_blank\" rel=\"noopener\">Klipper FW<\/a> and prepared printer&#8217;s control SW for testing purposes<\/li><li>done partial tests like stepper moves, galvo moves, laser functionality incl. PWM regulation, recoater moves, etc.<\/li><li>started to prepare the project documentation \u2013 STL files, part lists, etc.<\/li><\/ul><p style=\"text-align: justify;\">Photos documenting my progress are in galleries. Actually, I have prepared two \u2013 <a href=\"https:\/\/sls4all.com\/build-photos\/\" target=\"_blank\" rel=\"noopener\">Build<\/a> and <a href=\"https:\/\/sls4all.com\/workshop-photos\/\" target=\"_blank\" rel=\"noopener\">Workshop<\/a> one.<\/p><p style=\"text-align: justify;\">Last thing before end &#8211; I call my printer Inova \ud83d\ude09<\/p><p style=\"text-align: center;\">&#8212;<\/p><p style=\"text-align: center;\">Join us on <a href=\"https:\/\/discord.gg\/qDFNFASM57\" target=\"_blank\" rel=\"noopener\">Discord<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bdd9869 elementor-widget elementor-widget-heading\" data-id=\"bdd9869\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">Gallery<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-701aa16 elementor-widget elementor-widget-image-gallery\" data-id=\"701aa16\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-gallery.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-image-gallery\">\n\t\t\t<div id='gallery-1' class='gallery galleryid-745 gallery-columns-2 gallery-size-thumbnail'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202.jpg'><img decoding=\"async\" width=\"150\" height=\"84\" src=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-150x84.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" srcset=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-150x84.jpg 150w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-300x169.jpg 300w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-1024x576.jpg 1024w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-768x432.jpg 768w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-1536x864.jpg 1536w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-1320x743.jpg 1320w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202-600x338.jpg 600w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_FusionModel_v202.jpg 1920w\" sizes=\"(max-width: 150px) 100vw, 150px\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"73\" src=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-150x73.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" srcset=\"https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-150x73.jpg 150w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-300x146.jpg 300w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-1024x498.jpg 1024w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-768x373.jpg 768w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-1536x746.jpg 1536w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-1320x641.jpg 1320w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status-600x292.jpg 600w, https:\/\/sls4all.com\/wp-content\/uploads\/2022\/03\/Inova_Status.jpg 1920w\" sizes=\"(max-width: 150px) 100vw, 150px\" \/><\/a>\n\t\t\t<\/div><\/figure>\n\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>It has been fairly over a year since I started to work on my DIY Selective Laser Sintering (SLS) 3D printer project. I didn\u2019t think it will be an easy one, but it is much more complicated than I expected. On the other hand, this complexity is also the main reason why I decided to &hellip;<\/p>\n<p class=\"read-more\"> <a class=\"\" href=\"https:\/\/sls4all.com\/cs\/selective-laser-sintering-why-not-to-make-it-affordable\/\"> <span class=\"screen-reader-text\">Selective Laser Sintering: Why Not To Make It Affordable?<\/span> Pokra\u010dovat ve \u010dten\u00ed &raquo;<\/a><\/p>","protected":false},"author":1,"featured_media":5000,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"give_campaign_id":0,"footnotes":"","_members_access_role":[],"_members_access_error":""},"categories":[17],"tags":[],"class_list":["post-745","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-general-design"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Selective Laser Sintering: Why Not To Make It Affordable? - SLS4All.com<\/title>\n<meta name=\"description\" content=\"Is it possible to make selective laser sintering 3D printer with low price tag? 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